Thursday, December 19, 2013

Restoration Step-By-Step Part Two:

Part Two:

  • Motor Installation
  • Tables


*************************
-Motor Installation-


-Ready For Installation-
-New Switch-





Relocated On/Off Switch To The Left Front Of The Main Frame.



I Had the Motor Checked-Out & New Bearings Installed By A Local Electric Motor Repair Shop.


They Did A Nice Job Cleaning, Polishing & Repainting The Motor Frame & Parts.

-New Power Cord Installed-
-Arbor Nut & Blade Washers Shined Up-




The Rip & Bevel Locking Pin Knobs Were Missing.

I Replaced Them with Black Knobs Available Locally.







*************************
Tables

-Cleats Installed-
-Larger Back Board-
Mr. Sawdust Design For The Larger "Back Table."

Epoxied One 1/8" x 3/4" x 36" Flat Bar Into The Kerfs.

Titebond III For The NovaPly Particle Board.

Kerfs Cut Deep To Leave Room For Epoxy.

Flat Bar Spaced With Small Finish Nails (Heads Removed) Placed Into The Bottom Kerf Before Epoxy.

-200# Lead Shot-





Gravity Clamping The Assembly On My Unisaw Table.

The Finished Back Table Is Straight & Flat.










Unistruts Cut To 36" On A Milwaukee Chop Saw Using An Abrasive Blade.

The Are 3/4" In Height.

They're Heavy, Straight & Flat.









The Strut Nuts (3/8" Thread) Slip Into The Unistrut Channel And Are Held In Place By Spring Tension.


-Drilling The Table-






Yes, That's A 1930's Craftsman Drill Press
Made By Atlas Machine & Tool.












-Finished!-
-Sorry For The Clutter!-




Unistruts Drilled For The "Pass-Thru Bolts."

Strut Nuts Installed.

Waiting For The Table.






-Unistrut Table Spacers-





Table Installed Except For Two (2) Unistrut Spacers.

The Spacers Were Easy To Fab/Drill/Paint.






-Unistruts/Spacers & Front Table-



If You Look Close You Can See Both (Left & Right Side) Unistrut Spacers Installed Between The Table & Cleats.

Cleat Mounting Bolts Temporarily Set For Table Assembly.






  
-Main Table On Unistruts-

Smaller Back Table (Glued & Screwed) Isn't As Solid, Straight/Flat As The Mr. Sawdust Design.

Main Table Hold-Down Bolts Are Counterbored 1/8".

Sacrificial Top Will Be 1/4" MDF Sized For 1/16" Sawdust Relief At The Fence.

There'll Be A 4" Replaceable Insert At 90 Degree Crosscut.



This Completes The Step-By-Step Restoration.

Thanks For Looking.

CB


5 comments:

  1. Finished project looks great. It should be good for another 50 years.

    ReplyDelete
  2. Hi,
    Excellent restoration with a very nice RAS at the end. Well done.
    Kind regards, Col.

    ReplyDelete
  3. Hi,
    Excellent restoration with a very nice RAS at the end. Well done.
    Kind regards, Col.

    ReplyDelete
  4. Howuch did it cost you to restore I have one

    ReplyDelete